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Market for industrial valves to reach $56bn in 2012

The world market for industrial valves will reach approximately $56 billion (USD) by 2012 according the McIlvaine Company online report Industrial Valves: World Market. Compared to 2007 estimates of $45 billion, this figure represents worldwide growth just short of 25 per cent over the next five years. In terms of valve category, automatic regulation and control valves continue to comprise the largest dollar market share. Worldwide, automated valve sales have been forecast to reach $13.6 billion by 2012. The worldwide market for ball valves follows closely, with 2012 sales expected to reach $12.4 billion. Regarding market trends, McIlvaine Company president Robert McIlvaine states: “The applications for industrial valves are many and varied. While all areas are growing steadily, we see several key industries and geographic markets as having the greatest growth potential.” McIlvaine continues: “For example, China will be building infrastructure well into the next decade. That means the construction of power plants, municipal water and wastewater facilities, and desalination plants. Each of these plants will be equipped with valves, pumps, pipes, and a host of other equipment. Add to these applications those in the semiconductor and chemical industries and growth is inevitable.”
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Heat pipe technology and energy-saving building

Construction waste heat (cold) can flow characteristics of the construction can flow analysis shows that, despite the inflow of building a variety of energy, but through different channels the energy conversion, will eventually exhaust gas, waste water, building envelope from the form of heat. Building waste heat (cold) emissions have the following features, these features are hot and the application of heat exchangers in line. (1) the proper temperature, and thermal (cold) is larger. For air-conditioned buildings, the new wind replacement gas from the indoor temperature and humidity close to temperature and humidity, large buildings, exhaust heat (cold) up to the total load of 30% to 40%. (2) in time easier to achieve balance. Construction waste heat emissions to a certain extent cyclical, and the waste heat exhaust ventilation air conditioning (cold) and the processing of new wind energy demand in time fully synchronized.
(3) waste heat emissions and energy use close to the location. (4) heat (cold) and the energy requirements of the grade rather close.
(5) the use of waste heat and pollution caused by the heat exchange equipment likely to cause little effect on the corrosion, but the factory and a hospital operating theatres such as exhaust ventilation and air conditioning need to consider this issue. Currently, the recycling of construction waste heat means more or less as shown in Figure.
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Control valve technology

Advanced control schemes can't produce optimum results unless the control valves operate properly. Instrument technicians must understand these final control elements as well as their diagnostic software to ensure the valves in the plant operate as the system designers intended. Control valve selection is based on the process fluid to be handled and a number of performance objectives. Required sizing parameters include specific gravity, pressures at the valve inlet and outlet, pressure drop across the valve, fluid temperature at the valve inlet, flow rate and vapor pressure. Other vital information includes the desired response time, process gain characteristics and the potential for cavitation or flashing. Achieving complete valve shutoff is important in many applications to prevent leakage that either could contaminate a process fluid or result in product loss.

Actuation. A properly selected and sized control valve can deliver optimum performance only when the plug, disk, ball or ball segment positions itself properly in response to the control signal. Closure member positioning is a function of actuator performance and the instrumentation that provides loading pressure to the actuator. There are three relevant factors to consider. Force at the closed position: For globe and angle valves, the actuator must provide sufficient force (or thrust) to achieve the specified ANSI Class shutoff.
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Valve choices

The basic decision is whether to use servovalves or proportional valves. The main difference between them is how the spool is shifted. Proportional valves use an electric coil and magnet, like the voice coil of a typical audio speaker, to directly move the spool. Servovalves use a small torque motor to control hydraulic pressure, which in turn moves the spool (pilot-actuated).

In some cases, proportional valves will not have enough power to overcome the Bernoulli forces caused by high flows. In these cases, the valves will appear to lose control momentarily until the flow forces are reduced. While troubleshooting, there may be a tendency to fault the device controlling the valve instead of the valve itself. An oscilloscope or another diagnostic tool that can record control signals, spool positions, and actuator positions is valuable in these cases. To solve this flow force problem, one can use a multiple-stage valve. Flow from a small pilot valve is used to control the spool position of the main spool. Multiple-stage valves are more expensive and can be much slower, as there are multiple stages causing phase delay. However, large valves require more force to quickly move the main spool than what an electric solenoid can provide alone. In these cases, the pilot valve enhances performance by directing oil pressure to move the main spool quickly.
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Valve body and valve base is an integrated unit, advantages and disadvantages of new type butterfly valve

The high performance tri- eccentricity tow-way hard sealing butterfly valve features: The described sealing ring of the valve base is composed of multilayer sheet stainless steel on both sides of the T shape sealing ring. The sealing surface of the valve plate and valve base is oblique circular cone construction with build-up welding high temperature resistance, corrosion resistance alloy material on the surface; the construction which assembles the spring fixed between the governing system pressure plate with the adjusting bolt on the pressure plate.

The pressure on the sealing surface is generated by the moment of force of the transmission mechanism and the pressure of the medium to the valve plate when the test certification pond is in the drag flow condition (the medium flow is on the same direction as the rotation of the butterfly plate). The more tight the squeezing becomes between the oblique circular cone surface of the valve plate and the valve base sealing surface, the better the sealing effect becomes when the pressure of the forward direction medium increases. The sealing between the valve plate and valve base relies on the moment of force of the driving device which forces the valve plate to press on the valve base in the counterflow condition.


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